Source of Aggregates


Almost all natural aggregate materials originate from bed rocks. There are three kinds of rocks, namely, igneous, sedimentary and metamorphic. These classifications are based on the mode of formation of rocks.

It may be recalled that igneous rocks are formed by the cooling of molten magma or lava at the surface of the crest (trap and basalt) or deep beneath the crest (granite). The sedimentary rocks are formed originally below the sea bed and subsequently lifted up. Metamorphic rocks are originally either igneous or sedimentary rocks which are subsequently metamorphosed due to extreme heat and pressure. The concrete making properties of aggregate are influenced to some extent on the basis of geological formation of the parent rocks together with the subsequent processes of weathering and alteration. Within the main rock group, say granite group, the quality of aggregate may vary to a very great extent owing to changes in the structure and texture of the main parent rock from place to place.
Source of Aggregates

Aggregates from Igneous Rocks

Most igneous rocks make highly satisfactory concrete aggregates because they are normally hard, tough and dense. The igneous rocks have massive structure, entirely crystalline or wholly glassy or in combination in between, depending upon the rate at which they were cooled during formation. They may be acidic or basic depending upon the percentage of silica content. They may occur light coloured or dark coloured. The igneous rocks as a class are the most chemically active concrete aggregate and show a tendency to react with the alkalies in cement. This aspect will be discussed later. As the igneous rock is one of the widely occurring type of rocks on the face of the earth, bulk of the concrete aggregates, that are derived, are of igneous origin.
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Aggregates from Metamorphic Rocks

Both igneous rocks and sedimentary rocks may be subjected to high temperature and pressure which causes metamorphism which changes the structure and texture of rocks. Metamorphic rocks show foliated structure. The thickness of this foliation may vary from a few centimetres to many metres. If the thickness of this foliation is less, then individual aggregate may exhibit foliation which is not a desirable characteristic in aggregate. However, many metamorphic rocks particularly quartizite and gneiss have been used for production of good concrete aggregates.

It may be mentioned that many properties of aggregates namely, chemical and mineral composition, petro-graphic description, specific gravity, hardness, strength, physical and chemical stability, pore structure etc. depend mostly on the quality of parent rock. But there are some properties possessed by the aggregates which are important so far as concrete making is concerned which have no relation with the parent rock, particularly, the shape and size. While it is to be admitted that good aggregates from good parent rocks can make good concrete, it may be wrong to conclude that good concrete cannot be made from slightly inferior aggregates obtained from not so good parent rocks. Aggregates which are not so good can be used for making satisfactory concrete owing to the fact that a coating of cement paste on aggregates bring about improvement in respect of durability and strength characteristics. Therefore, selection of aggregates is required to be done judiciously taking the economic factor into consideration. Several factors may be considered in making the final selection of aggregates where more than one source is available. The relative cost of material in the several sources is the most important consideration that should weigh in making a choice. Records of use of aggregate from a particular source, and examination of concrete made with such aggregates, if such cases are there, provide valuable information.

The study will include appraisal of location and the amount of processing which each source may require. The aggregate which can be delivered to the mixing plant directly may not be the most economical one. It may require a cement content more than that of another source. Also very often the cost of some processing, such as correction of aggregate, may be fully recovered, when the processing accomplishes the reduction in cement content of the concrete. In general, that aggregate which will bring about the desired quality in the concrete with least overall expense, should be selected.

Aggregates from Sedimentary Rocks

Igneous rocks or metamorphic rocks are subjected to weathering agencies such as sun, rain and wind. These weathering agencies decompose, fragmantise, transport and deposit the particles of rock, deep beneath the ocean bed where they are cemented together by some of the cementing materials. The cementing materials could be carbonaceous, siliceous or argillaceous in nature. At the same time the deposited and cemented material gets subjected to static pressure of water and becomes compact sedimentary rock layer.

The deposition, cementation and consolidation takes place layer by layer beneath the ocean bed. These sedimentary rock formations subsequently get lifted up and becomes continent. The sedimentary rocks with the stratified structure are quarried and concrete aggregates are derived from it. The quality of aggregates derived from sedimentary rocks will vary in quality depending upon the cementing material and the pressure under which these rocks are originally compacted. Some siliceous sand stones have proved to be good concrete aggregate. Similarly, the limestone also can yield good concrete aggregate.

The thickness of the stratification of sedimentary rocks may vary from a fraction of a centimetre to many centimetres. If the stratification thickness of the parent rock is less, it is likely to show up even in an individual aggregate and thereby it may impair the strength of the aggregate. Such rocks may also yield flaky aggregates. Sedimentary rocks vary from soft to hard, porous to dense and light to heavy. The degree of consolidation, the type of cementation, the thickness of layers and contamination, are all important factors in determining the suitability of sedimentary rock for concrete aggregates.

Related Topics:-

Size of Aggregate

Shape of Aggregate

Texture of Aggregate

Measurement of Surface texture